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FAQ-plastic equipments

FAQ-plastic equipments2020-05-25T01:29:25+00:00
Accessories2020-06-08T04:03:25+00:00
shock-proof-feet

shock-proof-feet

check-seat

check-seat

toolkit

toolkit  ( including: test pencil, socket head wrench, screwdriver ( straight ), screwdriver ( crosshead ), monkey wrench )

screw-tip

screw-tip

heating-winding

heating-winding

nylon tube

nylon tube

check-ring

oil-seal

oil-seal & sealing ring

precision-filter

precision-filter

Others2020-05-24T06:05:06+00:00

Attention:

  • Hydraulic oil temperature detection
  • Four corner pull ring
  • Carriage centralized lubrication
  • Hydraulic oil temperature monitoring, computer can display the value
  • Hydraulic oil level detection
Others – Number of fast water transport interface2020-05-24T05:59:33+00:00

Attention:

Number of fast water transport interface

Fast water transport interface
Others – Manipulator interface2020-05-24T05:59:16+00:00

Attention:

Manipulator interface, Euro 12 or 64

Manipulator interface
Others – Three-color alarm light2020-05-24T05:48:20+00:00
Three-color alarm light

( Three-color alarm light )

Others – Security Project2020-05-24T05:43:28+00:00

Attention:
1. Front door mechanical protection

2. Front door electronic protection

3. Front door hydraulic protection

4. Backdoor protection project

Appearance2020-05-24T05:40:47+00:00

Attention:

  1. Sheet metal color and design
  2. Which kind of LOGO
  3. Which machine nameplate
  4. Which sign of machine model
Power System2020-05-24T05:33:53+00:00

Attention:

  1. Oil pump and motor
  2. Hydraulic motor (or oil motor, sol motor)
Hydraulic motor

( hydraulic motor )

motor

( motor )

Frame Unit- Electric box2020-05-24T05:36:03+00:00

Attention:

  1. Solid state relay
  2. The temperature access points of the controller, 9118 and 9110 have different number of access points
  3. Whether the voltage is 380V,  220V in some countries
  4. If the power regulator is needed
solid state relay

( solid state relay )

power regulator

( power regulator )

Frame Unit2020-05-24T04:58:40+00:00

Attention:

1.The color  and the height of frame

2. Whether the hopper is needed

hopper

( hopper )

Carriage Unit-Infrared heating winding2020-06-08T03:59:24+00:00
Infrared-heating-winding
Carriage Unit-Independent CNC back pressure2020-05-22T09:08:50+00:00

Attention:

The controller program needs to be updated accordingly

CNC back pressure
Carriage Unit-Material tube group is not installed2020-05-22T09:05:42+00:00

Attention:

1. Whether the length of the material tube group is the same as the original one from factory, otherwise the foot of the carriage needs to be adjusted.

In the case of shortening the material tube group:

  • Move the carriage and its feet forward, or add the carriage feet in front (two sets). After moving forward, the carriage rods and other supporting equipment need to be reconfigured.
  • Increase the length of the nozzle and the barrel flange with the prerequisite of not affecting the product molding. If you increase the length of the nozzle, you need to consider the new nozzle heating

2. For the size of the heating winding and the installation of the thermocouple, you need to check the models of the heating winding personally, because there are many errors in the warehouse delivery.

Carriage Unit-A, B, C screw2020-05-22T09:00:09+00:00

Attention:

  • A screw, small diameter, increased pressure, low plasticizing speed
  • C screw, large diameter, reduced pressure, high plasticizing speed
Carriage Unit-Special screw barrel2020-05-22T08:58:28+00:00

Attention:

  • Wear-resistant bimetallic screw, bimetallic barrel
  • Electroplating screw-PC, etc. for materials with high viscosity
Clamp Unit-electric door2020-05-22T08:25:56+00:00

Attention:

Required for large machine

Clamp Unit-copper tube lubrication2020-06-08T03:56:51+00:00
Copper-tube-lubrication
Clamp Unit-Blowing2020-05-22T08:21:33+00:00

Attention:

When increasing the amount of blowing, you need to ensure that the controller program also increases accordingly.

Clamp Unit-core pulling2020-05-22T08:20:11+00:00

Attention:

When adding core pulling, you need to ensure that the controller program also increases accordingly.

Clamp Unit-increase the ejection force2020-05-22T08:18:49+00:00

Attention:

  • How to change the ejection cylinder
  • How thimble is distributed
  • The need to strengthen the thimble plate
Clamp Unit- the mold opening XXXX2020-05-22T08:56:23+00:00

Attention:

  1. The mold opening stroke increases
  2. Add more corinth column to the thread
limit switch
EU12 Robot connection2020-05-11T12:37:44+00:00
Setting lubrication modulus2020-05-11T12:37:52+00:00
  1. change screen from “operator” to “system”, password is “182838”
  2. press F10 twice, it will show screen “I/O Input Definition”
  3. press F8 ,you will find “Clamp parameter”, then input password “123456”
  4. Move cursor to “Lubber Counter MAX”, then input parameter “300”
  5. press F9 to return the screen “system”, then press F10 one time, finally press F9 screen “Mold Adjust” to setting the auto lubrication modulus  to “300” .
Water connection of cooler2020-05-11T12:38:02+00:00
Setting time2020-05-11T12:38:09+00:00
  1. change screen from “operator” to “system”, password “182838”
  2. press F10 twice, show screen “I/O Input Definition”
  3. press F8 , find the button “custom setting”, and input password “123456
  4. change cursor to “system date”, then input password“585858” to set the time.
  5. press F9 to return the screen “operator”
Parallelism between the head platen and the moving platen2020-05-11T12:38:24+00:00

1.System pressure is adjusted to be greater than 15Mpa.

2.Measuring the parallelism with a dial indicator,

the deviation of the four corners as follows are ok.

K90-120:   0.12—0.24mm

K160-260:  0.16—0.36mm

K320-560:  0.24—0.48mm

Lubrication device2020-05-11T12:38:32+00:00

Oil storage capacity: 2 kilos

Cautions:

1.Lubrication parameter setting under normal condition of use:

100 molds within 1 year

100-300 molds over 1 year

2.Lubrication time:

Type

 

90-200T 260-400T 480-650T 780T
Lubrication time(s) 18-25 25-30 30-35 35-45

 

3.The lubrication oil must be new gear lubricant. Filling used oil is not allowed, to avoid serious mechanical damage.

4.Lubrication oil recommended: Mobil gear oil 629 or CASTORSP150.

5.Manual lubrication once a week. Confirm the lubrication oil pump operates normally (Normal operating pressure of lubrication pump is 15-17 kg).

Type        Lubrication time(s)

90-200T:         18-25

260-400T:       25-30

480-650T:       30-35

780T:                35-45

How to change iron sheet2020-05-11T12:38:39+00:00

1.Adjust tail platen to the end , it should be in the largest distance with the second platen ;

2.Lift the two tie bars to change the iron sheet and the hose

3. Three steps to fit

1)Fix the two screws as below

2)  tensing iron sheet as hard as you can

3) fix the last two screws

Setting Mold Thickness (Min-Max)2020-05-11T12:38:47+00:00

1.Enter operator password “182838”,

2.Press F10 twice to enter the view “I/O Input Definition”

3.Press F8 to find “Mold Adjust”, then enter password “123456”

4.setting “Min- Limit” &”Max-Limit”

DA Adjust2020-05-11T12:39:03+00:00
  1. Enter system password: “14321”, then press “F2”
  2. DA Select “#3”
  3. Adjust parameter of “D/A Press Curve” and “D/A Flow Curve” according to the machine.
  4. Save
How to install an encoder2020-05-11T12:39:09+00:00
  1. Connect the cable into the junction box

绿:green   黄:yellow     棕:brown  白:white  蓝:blue  红:red

2.Fix the encoder with screws

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